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What is constantan wire?

Aug 11, 2021

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Constantan wire is a resistance alloy with copper and nickel as the main component.

Features: It has a low temperature coefficient of resistance, a wide operating temperature range (below 480°C), good processing performance, and good welding performance.


Mainly used for: making electronic components in instrumentation, electronics and industrial equipment.

In addition, there is a new constantan resistance alloy, which is a copper-iron-based same alloy. It has the same resistivity as Constantan, basically similar resistance temperature coefficient, and the same operating temperature. Compared with constantan resistance alloy, new constantan has the advantage of low price because it does not contain the higher price of nickel, but its oxidation resistance is worse than that of constantan. It can replace constantan wire resistance alloy in many aspects.


Function in the design of regulated power supply: over-current protection, test load current.


Main technical properties of constantan, new constantan, copper-manganese resistance alloy (GB/T1234-95 standard):


Performance / grade


Constantan 6J40


New Constantan 6J11


Manganese 6J12


F1 manganese copper 6J8


F2 manganese copper 6J13



Main chemical composition%


Ni


39-41


__


2-3


___


2-5


Mn


1-2


10.5-12.5


11-13


8-10


11-13


Cu


margin


margin


margin


margin


margin


other


__


Al:2.5-4.5

Fe:1.0-1.6


__


Si:1-2


__


Component applicable temperature ℃


5-500


5-500


5-45


10-80


10-80


Density g/m3


8.88


8.00


8.44


8.70


8.40


Resistivity.m, 20℃


0.48±0.03


0.48±0.03


0.46±0.03


0.35±0.05


0.44±0.04


Temperature Coefficient of Resistance

aí10-6/℃


+40

-40


+80

-80


+20

-3


+10

-5


40


Thermal electromotive force for copper

V/℃(0-100℃)


45


2


1


2


2


Elongation% (>0.5)


≥15


≥15


≥15


≥15


≥15


organize


Austenite


Austenite


Austenite


Austenite


Austenite


magnetic


Non-magnetic


Non-magnetic


Non-magnetic


Non-magnetic


Non-magnetic




Constantan wire (6J40) related technical parameters


Diameter (mm)


Resistance per meter (Ω/m)


Surface area per meter (cm²/m)


Cross-sectional area (mm²)


2.0


0.153


62.8


3.14


1.8


0.189


56.5


2.54


1.7


0.212


53.4


2.27


1.5


0.272


47.1


1.77


1.4


0.305


43.9


1.54


1.2


0.424


37.7


1.13


1.0


1.611


31.4


0.785


0.9


0.755


28.3


0.636


0.8


0.951


25.1


0.503


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